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Spacecraft · Motorsports · Gearing & Mechanisms · Manufacturing & Tooling
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Engineering Services
We specialize in all aspects of mechanical design, from R&D and proof-of-concept to new product prototyping. Clean sheet or rework, let us help you get your products to market.
Mechanical Design
Clean-sheet component and assembly design in SolidWorks and NX. Concept development, detailed modeling, tolerance analysis per ASME Y14.5, and production-ready drawing packages. Material and coating selection for demanding thermal, structural, and environmental requirements.
Structural Analysis
Hand calculations and FEA (Simcenter Nastran, ANSYS Mechanical) for static structural, modal, and thermal-structural analysis. Bolted joint analysis, load path evaluation, design margin assessment, failure mode identification, and root cause analysis for hardware failures.
Product Development
End-to-end project management from customer requirements through prototyping and production release. DFM/DFA reviews, design simplification, cross-product standardization to reduce part count and cost, trade studies, and vendor sourcing.
Tooling & Test Fixtures
Custom test fixtures, assembly tooling, and jigs, everything from single-part fixtures to large-scale weldment assemblies. TVAC fixturing, development and qualification test support, and hands-on test execution.
R&D & Proof of Concept
Early-stage mechanical development and deep-dive technical projects for novel systems. High-temperature mechanisms, first article builds, and hands-on assembly and troubleshooting.
Engineering Automation
Custom calculation tools and scripts in MATLAB, Mathcad Prime, Python, and Excel. Gear train analysis, repetitive engineering calculations, and workflow automation to replace manual processes.
CAD & PLM Administration
CAD/PDM environment setup, engineering team workflow architecture, and tool configuration.
Technical Docs
Engineering calculations, design reports, and technical specifications. Clear documentation that supports design reviews and knowledge transfer.
Training & Mentorship
Hands-on training in CAD modeling, drafting practices, and manufacturing processes. Practical instruction grounded in production experience, not textbook exercises.
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